Sonnax valve body pdf

Sonnax valve body vacuum testing from pri 20 youtube. Bore reaming ream pressure regulator bore for reaming instructionsreamer care, please visit. Remove oe center support seal assembly from case and set aside for reuse. All designs are available as a lightweight tshirt, heavyweight tshirt, vneck tshirt, or cozy hoodie. Sonnax kit sc4647rhe has been discontinued and replaced by sonnax zip kit 4647rhezip. Sonnax sc4l60ein sc4l60ein 1208 file instruction uploads. Other common modifications to the tcc regulator bore in the valve body which block the valve or add a. Made by knowledgeable specialists and rebuilders according to strict design and manufacturing standards, they are unmatched in quality and functionality. Must note locations of adjustable steps prior to removal. Scuff the accumulators and servo bor e with red scotchbrite.

Va05 kit valve body repair sonnax zip kit u151ef, u250e. Invert the valve and push into the bore just far enough to size the ptfe seal. If the last three digits are 093, or the servo is a onepiece aftermar. The 555051sn is installed into a multitude of vehicles and there will be variations to the unit and this data. Description 201 pilot valve a 202 primary pulley solenoid valve 203 pilot valve b. Adjustments to the base setting may be required due to variations in the plug, valve body or improvements from either. Aode 4r70w full manual pro transbrake valve body finally full control without computer problems. Upper valve body, valve body disassembly bolt locations figure 3 d d d d d d a b b b b b b c c c c e g g g g g g g f e e h a750 series valve bodies a750e. Sonnax warrants to the purchaser that each part manufactured or supplied by. After sizing the seal, install the oe forward modulator spring into the end of the sonnax valve and install into the bore illustrated in quick guide. Legally, a vehicle manufacturer cannot void the warranty on a vehicle due to an aftermarket part unless they can prove that the aftermarket part caused or contributed to the failure in the vehicle per the magnuson moss warranty act. Uniquely designed sonnax parts target the root cause of valve body complaints and stop critical circuit pressure losses in the most common problem areas of the transmission. Kit oversized clutch apply control valve requires tool u150.

Rebuilt valve body from sonnax every valve body is completely disassembled, cleaned, updated, solenoids tested and replaced as needed. Rear control valve body aw5550sn shown click on sonnax part numbers to see more information. Plus, theyre all backed by a limited lifetime warranty so you know youre getting quality, performance and. Identify early vs late figure 1 valve body figure 1 2. Install four sonnax valve body seal inserts nongrooved, nonthreaded into. Sonnax remaned valve body dodge cummins diesel forum. Disconnect the input speed sensor, output speed sensor and shift position switch connectors from valve body. Lubricate with sonnax slippery stick olube and roll on bench. The sonnax tcc pressure limiter is a calibrated pressurecontrol spring that allows onoff converter operation without causing converter pressures to go too high. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Mazda the mazdastyle valve body cannot be interchanged with any other manufacturer. Sonnax valve body diagram for zf6hp21, zf6hp28, zf6hp34 units.

Note the location of oe checkballs during disassembly. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, solenoid regulator, reverse, clutch control, tcc and solenoid apply circuits with no special tools. Use appropriately sized flat punch to lightly tap inserts into place. Get your official sonnax gear in the new sonnax fan store. Identifies symptoms and recommended solutions for quality rebuilds. At these flags per say, the test or inspection, frequently points to the valve body, as it accounts for the majority of the transmissions issues. The e version in both early and late will have nine solenoids, one visible at the end of the manual valve. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26. Boost regulator valve installation install the sonnax valve, oem spring and the sonnax ratcheting end plug as shown at right.

Installation of a sonnax valve body for diagnostic purposes will void the warranty. Displays an exploded view location guide for individual valve trains. Valve body reconditioning kit sure cure kit 41te sure cure kit sc41te y y see page 152 for details. Valve spring eliminated in 2009 the d1 regulator valve spring was removed from the valve body, four of the vfs solenoid dampers were eliminated, and the feed holes in the spacer plate were also eliminated. Buy quality transmission parts and shift kits with fast free shipping to the us. Enhance drivetrain strength, performance, and durability and keep your transmission performing at its best with the industrys best automotive components from sonnax.

Best rebuilt 545rfe valve body, solenoid, and filter kit. Summit racing speedcard open a world of possibilities apply today. The valve body damper accumulators precharge all circuits. Sonnax zip kit 6r140zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in ford 6r140 valve bodies. Install four sonnax valve body seal inserts nongrooved, nonthreaded into the back side of valve body. Shop all sonnax transmission bits here today at cobra transmission. Sonnax breaks the channel plate located in codes for your. Choose from three cool designs including the popular sonnax performance and scary valve body designs, plus a brand new drivetrain design. This is a complete valve body and solenoid kit and filter kit. Sonnax transmission company valve body replacement.

Valve body layouts such as those seen in this catalog are. A simple id for these is the lack of d2 valve in the upper valve body and a hole in the lower valve body to accept a. I found a company called sonnax that makes a kit to address the known 4th,5th gear issues in these transmissions. Remove the 12 control valve body bolts, 105mm long figure 7. Detailed overviews of individual valve bodies make it quick and easy to find common issues and recommended solutions for quality transmission rebuilds. Deep pan required with all transbrake valve housings. Box 440 bellows falls, vt 051010440 usa more information on all our products is available at. Each clutch apply or release is controlled by one solenoid and valve circuit. Except for one detail, its hard to get the car to release the key. Thats become synonymous with the highest quality we. Sonnax valve body layouts provide a detailed overview of individual units. Jatcoissan jf016e re0f10d, jf017e re0f10e critical ear. Sk01 ni tcc control sleeve assy sonnax click here for info.

Sonnax remanufactured valve bodies are backed by a limited lifetime warranty. In addition to the conductor plate on my 1999 sl with 100k miles, i replaced the valve body with one rebuilt by sonnax. Sonnax zip kits its easy to restore and extend vehicle shift quality with zip kits. Remanufactured valve bodies by sonnax the industry leader. Install sonnax sleeve valve assembly with sleeve end face notches inboard and long valve stem outboard. The diagram to the left shows where the d1 regulator valve spring was eliminated. Description 101 23 shift valve 102 23 throttle valve plug 103 limit valve 104 12 shift. Description 201 pilot valve a 202 primary pulley solenoid valve 203 pilot valve b 204 select solenoid valve 205 line pressure solenoid valve 206 secondary pulley solenoid valve. Within both vintages, there is an m version for the manual valve and an e.

All our super comp transmissions include this top of the line valve body. This same valve body is used for 6r100 applications. Use a fine grit stone to remove high spots on case and valve body. Remove the control solenoid valve assembly with tcm from valve. Sonnax hyundaikia a6gf1, a6lf123, a6mf12 valve body layout. Save oe retaining pin and boost valve spring for reuse and discard remainder of the oe valve train.

Modulator plunger valve, valve body replacement component, 700r4, kit. Transgo, superior and sonnax valve body kits and parts. Topquality sonnax components optimize valve body function and prevent future wear. Remove oe valve train from pressure regulator bore. Sonnax zip kit zf6053zip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the zf6hp192632 generation 1 valve bodies. Nov 24, 2015 hyundaikia a6gf1, a6lf12 3, a6mf12 valve body layout. To install the end plug, thread into the bore until the premeasured height is again achieved. This new upgraded valve body from sonnax quickly converts cumbersome 4r70ew, 4r75ew transmissions into optimally calibrated units that are ideal for any highpress, commercial or mediumperformance vehicle. Remove oe pressure regulator valve train from pump body bore. Sonnax transmission company valve body replacement components.

Toyotalexus a750e, a750f, a760e, a760f, a760, a761e, a960e. A simple id for these is the lack of d2 valve in the upper valve body and a hole in the lower valve body to accept a twoinlet sump filter page 5, figure 4. Live from pri 20 at the indiana convention center in indianapolis, sonnax tells you all about the sonnax vacuum test stand kit. Thats become synonymous with the highest quality we designed. Valve body parts 750g valve body remanufactured exchange 03on 1 5r110w.

Jatcoissan jf016e re0f10d, jf017e re0f10e critical ear areas. Zf6hp19 zf6hp26 zf6hp32 transmission valve body zip kit by. The body of the performance automatic scratch valve is complete and ready for installation. Sonnax transmission products catalog canada wide parts. Sonnax zip kit 4647rhezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in 46re, 46rh, 47re, 47rh valve bodies. Hyundaikia a6gf1, a6lf12 3, a6mf12 valve body layout. Detailed technical booklet included with indepth rebuild and inspection tips for comprehensive valve body repair.

Va01 kit oversize pressure regulator valve requires tool 5r110w. Toyota u150, u151 01on, u250 05on automatic choice. Sonnax breaks the codes for your 4t65e valve body problems with codes p0741 or p1811. Toyotalexus a750e, a750f, a760e, a760f, a760, a761e. Oct 26, 2008 at these flags per say, the test or inspection, frequently points to the valve body, as it accounts for the majority of the transmissions issues. Each valve body is completely disassembled, cleaned, updated with topquality sonnax parts and fully tested with stateoftheart equipment to match oe specification and performance. Sonnax is your source for quality remanufactured valve bodies. Depending upon vehicle application, the oe springs shown may not be present. Shoulder on insert will seat flush against the finished valve body surface figure 12.

Gm 6l45, 6l50, 6l80, 6l90 zip kit valve body casting. Replace oe solid plug if the oe end plug has a relief valve in it, do not install the sonnax end plug or the spring. For specific vacuum test information, refer to individual part instructions included in kits and available at. May be cheaper to address the problem than purchase a new valve body for those who have this problem. The transmission in the touareg is made by aisin model tr60sn vw designation 09d. Va14 kit universal valve body fixture sonnax click here for info. Upgraded manual valve oversized throttle valve kit valve body detent ball. Valve body kits, sonnax, transgo and superior shift kit. Click here to view pdf if the tech resource does not appear below. Each remanufactured unit is then hydraulically and electronically tested so its ready to install. Set aside oe pressure regulator spring and retainer for reuse. A similar valve body will bolt to a gm, volvo, saturn, nissan, saab, opel or renault. Model years engine train type lexus es350 200714 3.